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Cooling and Heating Load Calculations
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Heating load calculations are carried out to estimate the heat loss from the building in winter so as to arrive at required heating capacities. Normally during winter months the peak heating load occurs before sunrise and the outdoor conditions do not vary significantly throughout the winter season. In addition, internal heat sources such as occupants or appliances are beneficial as they compensate some of the heat losses. As a result, the heat load calculations are carried out assuming steady state conditions (no solar radiation and steady outdoor conditions) and neglecting internal heat sources. This approach leads to slight overestimation of the heating capacity. For more accurate estimation of heating loads, one has to take into the thermal capacity of the walls and internal heat sources.

For estimating cooling loads, one has to consider the unsteady state processes, as the peak cooling load occurs during the day time and the outside conditions also vary significantly throughout the day due to solar radiation. In addition, all internal sources add on to the cooling loads and neglecting them would lead to underestimation of the required cooling capacity and the possibility of not being able to maintain the required indoor conditions. Thus cooling load calculations are inherently more complicated as it involves solving unsteady equations with unsteady boundary conditions and internal heat sources.

For any building there exists a balance point at which the solar radiation (Qsolar) and internal heat generation rate (Qint) exactly balance the heat losses from the building. Thus from sensible heat balance equation, at balanced condition:

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where UA is the product of overall heat transfer coefficient and heat transfer area of the building, Tin is the required indoor temperature and Tout is the outdoor temperature.

From the above equation, the outside temperature at balanced condition (Tout,bal) is given by:

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If the outdoor temperature is greater than the balanced outdoor temperature given by the above equation, i.e., when Tout > Tout,bal, then there is a need for cooling the building. On the other hand, when the outdoor temperature is less than the balanced outdoor temperature, i.e., when Tout < Tout,bal, then there is a need for heating the building. When the outdoor temperature exactly equals the balanced outdoor temperature, i.e., when Tout = Tout,bal, then there is no need for either cooling or heating the building.

For residential buildings (with fewer internal heat sources), the balanced outdoor temperature may vary from 10 to 18°C. As discussed before, this means that if the balanced outdoor temperature is 18°C, then a cooling system is required when the outdoor temperature exceeds 18°C. This implies that buildings need cooling not only during summer but also during spring and fall as well. If the building is well insulated (small UA) and/or internal loads are high, then from the energy balance equation, the balanced outdoor temperature will reduce leading to extended cooling season and shortened heating season. Thus a smaller balanced outdoor temperature implies higher cooling requirements and smaller heating requirements, and vice versa. For commercial buildings with large internal loads and relatively smaller heat transfer areas, the balanced outdoor temperature can be as low as 2°C, implying a lengthy cooling season and a small heating season. If there are no internal heat sources and if the solar radiation is negligible, then from the heat balance equation, Tout,bal = Tin, this implies that if the outside temperature exceeds the required inside temperature (say, 25°C for comfort) then there is a need for cooling otherwise there is a need for heating. Thus depending upon the specific conditions of the building, the need for either cooling system or a heating system depends. The building insulation needs to be optimised depending upon outdoor conditions and building heat generation so that one can use during certain periods free cooling provided by the environment without using any external cooling system.


Estimating cooling and heating loads:

Heating and cooling load calculations involve a systematic procedure, using which one can arrive at the required system capacity by taking into account all the building energy flows. In practice, a variety of methods ranging from simple rules-of-thumb to complex Transfer Function Methods are used in practice to arrive at the building loads. For example, typical rules-of-thumb methods for cooling loads specify the required cooling capacity based on the floor area or occupancy. Table below shows typical data on required cooling capacities based on the floor area or application. Such rules-of-thumb are useful in preliminary estimation of the equipment size and cost. The main conceptual drawback of rules-of- thumb methods is the presumption that the building design will not make any difference. Thus the rules for a badly designed building are typically the same as for a good design.

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More accurate load estimation methods involve a combination of analytical methods and empirical results obtained from actual data, for example the use of Cooling Load Temperature Difference (CLTD) for estimating fabric heat gain and the use of Solar Heat Gain Factor (SHGF) for estimating heat transfer through fenestration. These methods are very widely used by air conditioning engineers as they yield reasonably accurate results and estimations can be carried out manually in a relatively short time. Over the years, more accurate methods that require the use of computers have been developed for estimating cooling loads, e.g. the Transfer Function Method (TFM). Since these methods are expensive and time consuming they are generally used for estimating cooling loads of large commercial or institutional buildings. ASHRAE suggests different methods for estimating cooling and heating loads based on applications, such as for residences, for commercial buildings etc.

Cooling load calculations:

The cooling load experienced by a building varies in magnitude from zero (no cooling required) to a maximum value. The design cooling load is a load near the maximum magnitude, but is not normally the maximum. Design cooling load takes into account all the loads experienced by a building under a specific set of assumed conditions.

The assumptions behind design cooling load are as follows:

  1. Design outside conditions are selected from a long-term statistical database. The conditions will not necessarily represent any actual year, but are representative of the location of the building. Design data for outside conditions for various locations of the world have been collected and are available in tabular form in various handbooks.

  2. The load on the building due to solar radiation is estimated for clear sky conditions.

  3. The building occupancy is assumed to be at full design capacity.

  4. All building equipment and appliances are considered to be operating at a reasonably representative capacity.

The total building cooling load consists of heat transferred through the building envelope (walls, roof, floor, windows, doors etc.) and heat generated by occupants, equipment, and lights. The load due to heat transfer through the envelope is called as external load, while all other loads are called as internal loads. The percentage of external versus internal load varies with building type, site climate, and building design. The total cooling load on any building consists of both sensible as well as latent load components. The sensible load affects dry bulb temperature, while the latent load affects the moisture content of the conditioned space.

Buildings may be classified as externally loaded and internally loaded. In externally loaded buildings the cooling load on the building is mainly due to heat transfer between the surroundings and the internal conditioned space. Since the surrounding conditions are highly variable in any given day, the cooling load of an externally loaded building varies widely. In internally loaded buildings the cooling load is mainly due to internal heat generating sources such as occupants or appliances or processes. In general the heat generation due to internal heat sources may remain fairly constant, and since the heat transfer from the variable surroundings is much less compared to the internal heat sources, the cooling load of an internally loaded building remains fairly constant. Obviously from energy efficiency and economics points of view, the system design strategy for an externally loaded building should be different from an internally loaded building. Hence, prior knowledge of whether the building is externally loaded or internally loaded is essential for effective system design.

As mentioned before, the total cooling load on a building consists of external as well as internal loads. The external loads consist of heat transfer by conduction through the building walls, roof, floor, doors etc, heat transfer by radiation through fenestration such as windows and skylights. All these are sensible heat transfers. In addition to these the external load also consists of heat transfer due to infiltration, which consists of both sensible as well as latent components. The heat transfer due to ventilation is not a load on the building but a load on the system. The various internal loads consist of sensible and latent heat transfer due to occupants, products, processes and appliances, sensible heat transfer due to lighting and other equipment. Figure below shows various components that constitute the cooling load on a building.

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Estimation of cooling load involves estimation of each of the above components from the given data. In the present chapter, the cooling load calculations are carried out based on the CLTD/CLF method suggested by ASHRAE. For more advanced methods such as TFM, the reader should refer to ASHRAE and other handbooks.

1. Estimation of external loads:

a) Heat transfer through opaque surfaces: This is a sensible heat transfer process. The heat transfer rate through opaque surfaces such as walls, roof, floor, doors etc. is given by:

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where U is the overall heat transfer coefficient and A is the heat transfer area of the surface on the side of the conditioned space. CLTD is the cooling load temperature difference.

For sunlit surfaces, CLTD has to be obtained from the CLTD tables as discussed in the previous chapter. Adjustment to the values obtained from the table is needed if actual conditions are different from those based on which the CLTD tables are prepared.

For surfaces which are not sunlit or which have negligible thermal mass (such as doors), the CLTD value is simply equal to the temperature difference across the wall or roof. For example, for external doors the CLTD value is simply equal to the difference between the design outdoor and indoor dry bulb temperatures, Tout-Tin.

For interior air conditioned rooms surrounded by non-air conditioned spaces, the CLTD of the interior walls is equal to the temperature difference between the surrounding non-air conditioned space and the conditioned space. Obviously, if an air conditioned room is surrounded by other air conditioned rooms, with all of them at the same temperature, the CLTD values of the walls of the interior room will be zero.

Estimation of CLTD values of floor and roof with false ceiling could be tricky. For floors standing on ground, one has to use the temperature of the ground for estimating CLTD. However, the ground temperature depends on the location and varies with time. ASHRAE suggests suitable temperature difference values for estimating heat transfer through ground. If the floor stands on a basement or on the roof of another room, then the CLTD values for the floor are the temperature difference across the floor (i.e., difference between the temperature of the basement or room below and the conditioned space). This discussion also holds good for roofs which have non-air conditioned rooms above them. For sunlit roofs with false ceiling, the U value may be obtained by assuming the false ceiling to be an air space. However, the CLTD values obtained from the tables may not exactly fit the specific roof. Then one has to use his judgement and select suitable CLTD values.

b) Heat transfer through fenestration: Heat transfer through transparent surface such as a window, includes heat transfer by conduction due to temperature difference across the window and heat transfer due to solar radiation through the window. The heat transfer through the window by convection is calculated using Eq.(35.3), with CLTD being equal to the temperature difference across the window and A equal to the total area of the window. The heat transfer due to solar radiation through the window is given by:

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where Aunshaded is the area exposed to solar radiation, SHGFmax and SC are the maximum Solar Heat Gain Factor and Shading Coefficient, respectively, and CLF is the Cooling Load Factor. The unshaded area has to be obtained from the dimensions of the external shade and solar geometry. SHGFmax and SC are obtained from ASHRAE tables based on the orientation of the window, location, month of the year and the type of glass and internal shading device.

The Cooling Load Factor (CLF) accounts for the fact that all the radiant energy that enters the conditioned space at a particular time does not become a part of the cooling load instantly. As solar radiation enters the conditioned space, only a negligible portion of it is absorbed by the air particles in the conditioned space instantaneously leading to a minute change in its temperature. Most of the radiation is first absorbed by the internal surfaces, which include ceiling, floor, internal walls, furniture etc. Due to the large but finite thermal capacity of the roof, floor, walls etc., their temperature increases slowly due to absorption of solar radiation. As the surface temperature increases, heat transfer takes place between these surfaces and the air in the conditioned space. Depending upon the thermal capacity of the wall and the outside temperature, some of the absorbed energy due to solar radiation may be conducted to the outer surface and may be lost to the outdoors. Only that fraction of the solar radiation that is transferred to the air in the conditioned space becomes a load on the building, the heat transferred to the outside is not a part of the cooling load. Thus it can be seen that the radiation heat transfer introduces a time lag and also a decrement factor depending upon the dynamic characteristics of the surfaces. Due to the time lag, the effect of radiation will be felt even when the source of radiation, in this case the sun is removed. The CLF values for various surfaces have been calculated as functions of solar time and orientation and are available in the form of tables in ASHRAE Handbooks. Table below gives typical CLF values for glass with interior shading.

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c) Heat transfer due to infiltration: Heat transfer due to infiltration consists of both sensible as well as latent components. The sensible heat transfer rate due to infiltration is given by:

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where Vo is the infiltration rate ( in m3/s), ρo and Cp,m are the density and specific heat of the moist, infiltrated air, respectively. To and Ti are the outdoor and indoor dry bulb temperatures.

The latent heat transfer rate due to infiltration is given by:

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where hfg is the latent heat of vaporization of water, Wo and Wi are the outdoor and indoor humidity ratio, respectively.

The infiltration rate depends upon several factors such as the tightness of the building that includes the walls, windows, doors etc and the prevailing wind speed and direction. As mentioned before, the infiltration rate is obtained by using either the air change method or the crack method.

Air change method: enter image description here

where ACH is the number of air changes per hour and V is the gross volume of the conditioned space in m3. Normally the ACH value varies from 0.5 ACH for tight and well-sealed buildings to about 2.0 for loose and poorly sealed buildings. For modern buildings the ACH value may be as low as 0.2 ACH. Thus depending upon the age and condition of the building an appropriate ACH value has to be chose, using which the infiltration rate can be calculated.

Crack method: enter image description here

where A is the effective leakage area of the cracks, C is a flow coefficient which depends on the type of the crack and the nature of the flow in the crack, ΔP is the difference between outside and inside pressure (Po-Pi) and n is an exponent whose value depends on the nature of the flow in the crack. The value of n varies between 0.4 to 1.0, i.e., 0.4 ≤ n ≤ 1.0. The pressure difference ΔP arises due to pressure difference due to the wind (ΔPwind), pressure difference due to the stack effect (ΔPstack) and pressure difference due to building pressurization (ΔPbld), i.e.,

ΔP= ΔPwind + ΔPstack + ΔPbld

Semi-empirical expressions have been obtained for evaluating pressure difference due to wind and stack effects as functions of prevailing wind velocity and direction, inside and outside temperatures, building dimensions and geometry etc.

Representative values of infiltration rate for different types of windows, doors walls etc. have been measured and are available in tabular form in air conditioning design handbooks.

d) Miscellaneous external loads: In addition to the above loads, if the cooling coil has a positive by-pass factor (BPF > 0), then some amount of ventilation air directly enters the conditioned space, in which case it becomes a part of the building cooling load. The sensible and latent heat transfer rates due to the by-passed ventilation air can be calculated

In addition to this, sensible and latent heat transfer to the building also occurs due to heat transfer and air leakage in the supply ducts. A safety factor is usually provided to account for this depending upon the specific details of the supply air ducts.

If the supply duct consists of supply air fan with motor, then power input to the fan becomes a part of the external sensible load on the building. If the duct consists of the electric motor, which drives the fan, then the efficiency of the fan motor also must be taken into account while calculating the cooling load. Most of the times, the power input to the fan is not known a priori as the amount of supply air required is not known at this stage. To take this factor into account, initially it is assumed that the supply fan adds about 5% of the room sensible cooling load and cooling loads are then estimated. Then this value is corrected in the end when the actual fan selection is done.

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