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Explain the working of freewheel unit.
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  • A freewheel or overrunning clutch is a device in a transmission that disengages the driveshaft from the driven shaft when the driven shaft rotates faster than the driveshaft.
  • When a vehicle going downhill or any situation where the driver takes his or her foot off the accelerator pedal, closing the throttle; the wheels want to drive the engine, possibly at a higher RPM.
  • To avoid this from happening we use a freewheel unit which disengages the driven shaft from the driveshaft.
  • It consists of an outer shell, pinion and collar assembly.
  • The outer shell has five notches containing five steel rollers fitted in it.
  • The notches are smaller at one end.

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  • When the drive shaft starts to rotate, the rollers roll into the smaller end of the notch jamming between the shell and the pinion collar.
  • This forces the pinion to turn and the power is transmitted to the driven shaft.
  • However when the driven shaft starts rotating at the higher RPM, it drives the shell faster than the shell and armature.
  • As a result, rollers roll back to the larger end of the notch allowing collar to spin faster than shell armature.
  • Thus it prevents driven shaft from driving the driveshaft.
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