| Operation No. |
Operation Desc. |
Tool Desc. |
Tool No. |
Spindle speed |
Feed rate |
| 1. |
Centre Drilling |
H.S.S drill of diameter 15mm |
01 |
700rpm |
70mm/min |
| 2. |
Profile Milling |
End mill cutter of diameter 20mm |
02 |
600rpm |
Vertical=240mm/min Horizontal =480mm/min |
Speed Calculation:
Drilling:
Spindle Speed $N = \frac{1000 v}{π D} \hspace{1cm} ; v=30m/min = 700 rpm$
Feed rate $F=0.1 N = 70mm/min$
Profile Milling:
Spindle Speed $N = \frac{1000 v}{π D} \hspace{1cm} ; v=35m/min = 600rpm$
Feed rate $F=0.8 N \hspace{1cm} ;\text{Horizontal feed} = 480mm/min$
$\hspace{1.6cm} F=0.5 N \hspace{1cm} ;\text{Vertical feed} = 240mm/min$
Part Program:
%MPF 1122
N05 G00 G90 G71 G17 G94 X200 Y250 Z50 T01 S700 M06 *
N10 G00 X50 Y30 Z2 M13*
N15 G81 X50 Y30 Z-6 R2 F70*
N20 G00 X200 Y250 Z50 T02 S600 M06*
N25 G41 G00 X0 Y0*
N30 G00 Z2 M13*
N35 G01 Z-14 F240* #assuming thickness as 12mm
N40 Y40 F480*
N45 X20 Y60*
N50 X100*
N55 Y20*
N60 G02 X80 Y0 R20 F480*
N65 X0*
N70 GOO Z2*
N75 G40*
N80 X250 Y200 X50*
N85 M30*